Glass Fiber Reinforced Polyurethane Solar Mounting & Frame | WELTRUS

Glass Fiber Reinforced Polyurethane Solar Mounting & Frame | WELTRUS Glass Fiber Reinforced Polyurethane Solar Mounting & Frame | WELTRUS

Glass Fiber Reinforced Polyurethane Solar Mounting & Frame

Advanced GRPU (Glass Fiber Reinforced Polyurethane) composite materials offering superior corrosion resistance, excellent insulation, and lightweight design. Engineered for utility-scale and distributed solar power projects with exceptional performance and longevity.

🌱 Low Carbon Footprint 🛡️ Corrosion Resistant ⚡ Excellent Insulation 🏗️ Lightweight Design
GRPU Solar Panel Frame

Revolutionary Solar Mounting Solutions

Our Glass Fiber Reinforced Polyurethane (GRPU) solar mounting structures and frames represent the next generation in solar power infrastructure. Utilizing advanced composite materials, we deliver superior performance while significantly reducing environmental impact and operational costs.

  • GRPU composite material with exceptional durability
  • Superior corrosion resistance for harsh environments
  • Excellent electrical insulation properties
  • Lightweight design for easier installation and transport
  • Low thermal conductivity for optimal panel performance
  • 25+ years of proven performance history

GRPU vs Aluminum Frame Comparison

Comprehensive comparison showing the superior performance of Glass Fiber Reinforced Polyurethane (GRPU) over traditional aluminum frames across multiple performance metrics.

Performance Metric Aluminum Frame (AI) GRPU Frame GRPU Advantage
Corrosion Resistance ✗ Not Resistant ✓ Resistant First choice for corrosive environments: offshore PV, coastal areas, wastewater treatment plants, aquaculture, and salt-alkali land.
Weather Resistance ✓ Resistant ✓ Resistant 25 years of application history with proven durability.
Linear Expansion Coefficient (°C⁻¹) 23.5×10⁻⁶ 6.0×10⁻⁶ ~ 10.0×10⁻⁶ Much closer to glass expansion rate; minimal deformation at low temperatures.
Carbon Emissions (tCO₂e) 24.2 3.5 Supports low-carbon/ultra-low carbon component certification; reduces carbon-related taxes (85% reduction).
Insulation Performance (Ω·cm) Conductive Insulated (≥1×10¹⁴) Eliminates need for component protective grounding; excellent PID (Potential Induced Degradation) resistance.
Specific Gravity (g/cm³) 2.7 2.1 Enables lighter module assembly and reduces installation costs.
Cost High Low Significantly reduces component frame costs.
Color Options Single (Silver/Black) Multi-color Meets aesthetic and coordination needs while reducing cost/increasing efficiency.
Thermal Conductivity [W/(m·K)] 201 (High) 0.34 (Low) Low conductivity keeps modules at optimal temperature; improves power generation efficiency.
Flexural Strength (Mpa) 170-230 >850 Effectively prevents permanent deformation of components.
Tensile Strength (Mpa) 200-300 >850 Effectively prevents permanent deformation of components.

Aging Performance & Mechanical Property Retention

Mechanical property retention rates after accelerated aging tests (DH2000, TC400, TC200+HF10, UV Exposure).

Test Condition GRPU Frame – Bending Strength Retention GRPU Frame – Tensile Strength Retention
DH2000 (Damp Heat) 89.63% 91.16%
TC400 (Thermal Cycle) 90.42% 94.74%
TC200+HF10 (Thermal Cycle + Humidity Freeze) 93.73% 92.95%
UV Exposure 1200h 87.10% 88.84%
UV/300Kwh 88.89% 93.26%

Key Features & Benefits

🧪

Advanced GRPU Material

Glass Fiber Reinforced Polyurethane with exceptional strength-to-weight ratio and enhanced durability.

🌊

Corrosion Resistant

Excellent resistance to salt spray, humidity, and harsh environments – ideal for coastal and offshore applications.

Electrical Insulation

Non-conductive material eliminates need for protective grounding and provides excellent PID resistance.

🎨

Customizable Appearance

Available in various colors including white, dark blue, and custom finishes to match project requirements.

⚖️

Lightweight Design

Significantly lighter than aluminum (2.1 vs 2.7 g/cm³), reducing installation and transport costs.

♻️

Low Carbon Emissions

Sustainable materials with 85% lower carbon footprint compared to traditional aluminum (3.5 vs 24.2 tCO₂e).

🌡️

Low Thermal Conductivity

Thermal conductivity of only 0.34 W/(m·K) keeps panels at optimal temperature, improving power generation efficiency.

💪

High Mechanical Strength

Tensile and flexural strength >850 Mpa, effectively preventing permanent deformation under load.

Technical Specifications

GRPU Frame Specifications

Material
Glass Fiber Reinforced Polyurethane
Corrosion Resistance
C4-C5 Class (Excellent)
Specific Gravity
2.1 g/cm³
Thermal Conductivity
0.34 W/(m·K)
Linear Expansion
6-10 ×10⁻⁶ °C⁻¹
Insulation Performance
≥1×10¹⁴ Ω·cm
Tensile Strength
>850 Mpa
Flexural Strength
>850 Mpa
Carbon Emissions
3.5 tCO₂e
Service Life
25+ Years

Application Specifications

Panel Compatibility
60/72/144/156 Cells
Mounting Type
Ground / Roof Mount
Tilt Angle Range
0° – 45° Adjustable
Wind Load Rating
Up to 200 km/h
Snow Load
Up to 1.5 kN/m²
Seismic Rating
Zone 8 Compatible
Available Colors
White, Dark Blue, Custom
Glass Type
Single & Double Glass
Environment Suitability
Coastal, Industrial, Agrivoltaics
Cost Efficiency
Lower than Aluminum

Frame Dimension Selection

Compatibility chart showing which GRPU frame configurations match different solar panel module sizes and types. Different module sizes match corresponding frames for optimal performance.

Panel Type Dimensions (mm) 30-Cell Single Glass 30-Cell Double Glass 35-Cell Single Glass 35-Cell Double Glass 33-Cell Double Glass
166-120 1755 × 1038
166-144 2094 × 1038
166-156 2263 × 1038
182-108 1722 × 1134
182-144 2278 × 1134
182-156 2465 × 1134
210-110 2384 × 1096
210-120 2172 × 1303
210-132 2384 × 1303
210R-96 1762 × 1134
210R-132 2382 × 1134

Legend: ✓ = Compatible | ✗ = Not Compatible | Different module sizes match corresponding frames

Ideal Applications

Our GRPU solar mounting structures are designed for a wide range of solar power applications, especially in harsh environments.

🏭

Utility-Scale Projects

Large ground-mounted solar farms for commercial and utility-scale power generation.

🏢

Distributed Rooftop Systems

Commercial and industrial rooftop solar installations with corrosion-resistant requirements.

🏖️

Coastal & Marine

Corrosion-resistant design ideal for installations in coastal, offshore, and salt-rich environments.

Project Success Stories

Explore our successful solar power installations using GRPU mounting structures and frames across various applications and locations.

Shaoxing 12MW Rooftop Solar Project

Shaoxing Rooftop Solar Project

12 MW
Rooftop System
Shanghai Pudong 5MW Rooftop Solar Project

Shanghai Pudong Rooftop Solar

5 MW
Rooftop System
Integrated Base 5.3MW Distributed Solar

Integrated Base Distributed Solar

5.3 MW
Distributed System
Jiangsu 20MW Rooftop Solar Project

Jiangsu Rooftop Solar Project

20 MW
Rooftop System
Factory Rooftop 5MW Solar Project

Factory Rooftop Solar Project

5 MW
Industrial Rooftop
Distributed Rooftop Solar Station 1.5MW

Distributed Rooftop Solar Station

1.5 MW
Distributed System
450KW Ground Mount Solar Project

Ground Mount Solar Project

450 KW
Ground Mount
Rooftop Solar 10MW Project

Rooftop Solar Project

10 MW
Rooftop System

Ready to Upgrade Your Solar Infrastructure?

Contact our team to learn how our GRPU solar mounting structures and frames can enhance your next solar power project with superior corrosion resistance, excellent insulation, and cost-effective performance.

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